Tag Archives: electric gearbox

China best High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox with Good quality

Product Description

 

Product Name

New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer

Series

helical gearbox

Application

Power Tranmission

Bearing

China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..

Used

industry machinery

Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor

KM KB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.

(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.

Features&Specification
KM28B~KM58B:2-Stage hypoid helical gear units. Speed ratio range 7.48~60.5

KM28C~KM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5

One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel
planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer.

1.Omnidirectional mounting

2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance

3.Low back clearance

4.Smooth transmission and low noise

5.Customized products available

 

Product Parameters

Applicable Industries

Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory

Gearing Arrangement

Hypoid

Output Torque

100~500NM

Input Speed

1400rpm

Output Speed

5~187

Place of Origin

China

Brand Name

HUAKE

Product name

Hypoid gear reducer

Color

Blue

Ratio

5-400

Certificate

ISO9001 CCC CE

 

 


 

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Single-Step
Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

helical gearbox

Developing a Mathematical Model of a Cyclone Gearbox

Compared to planetary gearboxes, cycloidal gearboxes are often seen as the ideal choice for a wide range of applications. They feature compact designs that are often low friction and high reduction ratios.

Low friction

Developing a mathematical model of a cycloidal gearbox was a challenge. The model was able to show the effects of a variety of geometric parameters on contact stresses. It was able to model stiction in all quadrants. It was able to show a clear correlation between the results from simulation and real-world measurements.
The model is based on a new approach that enables modeling stiction in all quadrants of a gearbox. It is also able to display non-zero current at standstill. Combined with a good simulation algorithm, the model can be used to improve the dynamic behaviour of a controlled system.
A cycloidal gearbox is a compact actuator used for industrial automation. This type of gearbox provides high gear ratios, low wear, and good torsional stiffness. In addition, it has good shock load capacity.
The model is based on cycloidal discs that engage with pins on a stationary ring gear. The resulting friction function occurs when the rotor begins to rotate. It also occurs when the rotor reverses its rotation. The model has two curves, one for motor and one for generator mode.
The trochoidal profile on the cycloidal disc’s periphery is required for proper mating of the rotating parts. In addition, the profile should be defined accurately. This will allow an even distribution of contact forces.
The model was used to compare the relative performance of a cycloidal gearbox with that of an involute gearbox. This comparison indicates that the cycloidal gearbox can withstand more load than an involute gearbox. It is also able to last longer. It is also able to produce high gear ratios in a small space.
The model used is able to capture the exact geometry of the parts. It can also allow a better analysis of stresses.

Compact

Unlike helical gearing, compact cycloidal gearboxes can provide higher reduction ratios. They are more compact and less weighty. In addition, they provide better positioning accuracy.
Cycloid drives provide high torque and load capacity. They are also very efficient and robust. They are ideal for applications with heavy loads or shock loads. They also feature low backlash and high torsional stiffness. Cycloid gearboxes are available in a variety of designs.
Cycloid discs are mounted on an eccentric input shaft, which drives them around a stationary ring gear. The ring gear consists of many pins, and the cycloidal disc moves one lobe for every rotation of the input shaft. The output shaft contains roller pins, which rotate around holes in the cycloidal disc.
Cycloid drives are ideally suited to heavy loads and shock loads. They have high torsional stiffness and high reduction ratios, making them very efficient. Cycloid gearboxes have low backlash and high torque and are very compact.
Cycloid gearboxes are used for a wide variety of applications, including marine propulsion systems, CNC machining centers, medical technology, and manipulation robots. They are especially useful in applications with critical positioning accuracy, such as surgical positioning systems. Cycloid gearboxes feature extremely low hysteresis loss and low backlash over extended periods of use.
Cycloid discs are usually designed with a reduced cycloid diameter to minimize unbalance forces at high speeds. Cycloid drives also feature minimal backlash, a high reduction ratio, and excellent positioning accuracy. Cycloid gearboxes also have a long service life, compared to other gear drives. Cycloid drives are highly robust, and offer higher reduction ratios than helical gear drives.
Cycloid gearboxes have a low cost and are easy to print. CZPT gearboxes are available in a wide range of sizes and can produce high torque on the output axis.helical gearbox

High reduction ratio

Among the types of gearboxes available, a high reduction ratio cycloidal gearbox is a popular choice in the automation field. This gearbox is used in applications requiring precise output and high efficiency.
Cycloid gears can provide high torque and transmit it well. They have low friction and a small backlash. They are widely used in robotic joints. However, they require special tools to manufacture. Some have even been 3D printed.
A cycloidal gearbox is typically a three-stage structure that includes an input hub, an output hub, and two cycloidal gears that rotate around each other. The input hub mounts movable pins and rollers, while the output hub mounts a stationary ring gear.
The input shaft is driven by an eccentric bearing. The disc is then pushed against the ring gear, which causes it to rotate around the bearing. As the disc rotates, the pins on the ring gear drive the pins on the output shaft.
The input shaft rotates a maximum of nine revolutions, while the output shaft rotates three revolutions. This means that the input shaft has to rotate over eleven million times before the output shaft is able to rotate. The output shaft also rotates in the opposite direction of the input shaft.
In a two-stage differential cycloidal speed reducer, the input shaft uses a crank shaft design. The crank shaft connects the first and second cycloidal gears and actuates them simultaneously.
The first stage is a cycloidal disc, which is a gear tooth profile. It has n=7 lobes on its circumference. Each lobe moves around a reference pitch circle of pins. The disc then advances in 360deg steps.
The second stage is a cycloidal disc, also known as a “grinder gear”. The teeth on the outer gear are fewer than the teeth on the inner gear. This allows the gear to be geardown based on the number of teeth.

Kinematics

Various scholars have studied the kinematics of cycloidal gearbox. They have developed various approaches to modify the tooth profile of cycloidal gears. Some of these approaches involve changing the shape of the cycloidal disc, and changing the grinding wheel center position.
This paper describes a new approach to cycloid gear profile modification. It is based on a mathematical model and incorporates several important parameters such as pressure angle, backlash, and root clearance. The study offers a new way for modification design of cycloid gears in precision reducers for robots.
The pressure angle of a tooth profile is an intersegment angle between the normal direction and the velocity direction at a meshing point. The pressure angle distribution is important for determining force transmission performance of gear teeth in meshing. The distribution trend can be obtained by calculating the equation (5).
The mathematical model for modification of the tooth profile can be obtained by establishing the relationship between the pressure angle distribution and the modification function. The dependent variable is the modification DL and the independent variable is the pressure angle a.
The position of the reference point A is a major consideration in the modification design. It ensures the force transmission performance of the meshing segment is optimal. It is determined by the smallest profile pressure angle. The position is also dependent on the type of gear that is being modified. It is also influenced by the tooth backlash.
The mathematical model governing the pressure angle distribution is developed with DL=f(a). It is a piecewise function that determines the pressure angle distribution of a tooth profile. It can also be expressed as DL=ph.
The pressure angle of a tooth is also an angle between the common normal direction at the meshing point and the rotation velocity direction of the cycloid gear.helical gearbox

Planetary gearboxes vs cycloidal gearboxes

Generally, there are two types of gearboxes that are used for motion control applications: cycloidal gearbox and planetary gearbox. Cycloid gearboxes are used for high-frequency motions, while planetary gearboxes are suitable for low-speed applications. Both are highly accurate and precise gearboxes that are capable of handling heavy loads at high cycle rates. But they have different advantages and disadvantages. So, engineers need to determine which type of gearbox is best suited for their application.
Cycloid gearboxes are commonly used in industrial automation. They provide excellent performance with ratios as low as 10:1. They offer a more compact design, higher torque density and greater overload protection. They also require less space and are less expensive than planetary gearboxes.
On the other hand, planetary gearboxes are lightweight and offer a higher torque density. They are also capable of handling higher ratios. They have a longer life span and are more precise and durable. They can be found in a variety of styles, including square-framed, round-framed and double-frame designs. They offer a wide range of torque and speed capabilities and are used for numerous applications.
Cycloid gearboxes can be manufactured with different types of cycloidal cams, including single or compound cycloidal cams. Cycloid cams are cylindrical elements that have cam followers that rotate in an eccentric fashion. The cam followers act like teeth on the internal gear. Cycloid cams are a simple concept, but they have numerous advantages. They have a low backlash over extended periods of time, allowing for more accurate positioning. They also have internal compressive stresses and an overlap factor between the rolling elements.
Planetary gearboxes are characterized by three basic force-transmitting elements: ring gear, sun gear, and planet gear. They are generally two-stage gearboxes. The sun gear is attached to the input shaft, which in turn is attached to the servomotor. The ring gear turns the sun gear and the planet gear turns the output shaft.
China best High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox   with Good quality China best High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox   with Good quality
editor by CX 2023-06-08

China Professional High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox cycloidal gear reducer design

Product Description

 

Product Name

New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer

Series

helical gearbox

Application

Power Tranmission

Bearing

China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..

Used

industry machinery

Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor

KM KB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.

(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.

Features&Specification
KM28B~KM58B:2-Stage hypoid helical gear units. Speed ratio range 7.48~60.5

KM28C~KM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5

One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel
planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer.

1.Omnidirectional mounting

2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance

3.Low back clearance

4.Smooth transmission and low noise

5.Customized products available

 

Product Parameters

Applicable Industries

Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory

Gearing Arrangement

Hypoid

Output Torque

100~500NM

Input Speed

1400rpm

Output Speed

5~187

Place of Origin

China

Brand Name

HUAKE

Product name

Hypoid gear reducer

Color

Blue

Ratio

5-400

Certificate

ISO9001 CCC CE

 

 


 

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Single-Step
Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

helical gearbox

How to Use a Cyclone Gearbox

Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.

Dynamic and inertial effects

Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.

Structure

Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.helical gearbox

Operation principle

Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.

Involute gear tooth profile

Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.helical gearbox

Backlash

Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
China Professional High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox   cycloidal gear reducer designChina Professional High Power Helical Gear Reduction Hypoid Gearbox with Electric Motor S Series Helical Bevel Gearbox   cycloidal gear reducer design
editor by CX 2023-06-07

China high quality Reduction Gear Drive Zdy/Zly/Zsy/Zfy Seires Helical Electric Gearbox cycloidal gearboxes

Product Description

SC Transmission

ZSY-ZDY-ZFY-ZLY-industrial-gearbox

 

 

Product Parameters

Applicable Industries

Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company

Gearing Arrangement

Helical

Output Torque

4~17000

Input Speed

750~3500rpm

Output Speed

0.06~310

Place of Origin

China

Brand Name

HUAKE

Product name

Gearbox

Application

Machine Tool

Color

Blue

Ratio

5-100

Mounting Position

Horizontal (foot Mounted)

Material

Steel

Certificate

ISO9001

Warranty

1 Year

Heat treatment

Quenching

Keyword

Gearbox

Product Description

 

Characteristics
1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface may
reach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contactperformance;
2.High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more than 90%;
3.Smooth and stable in run, low noise;
4.Compact, light, long life, high bearing capacity;
5.Easy to disassemble, inspect and assemble.

Detailed Photos

Components:

1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or Double Keyed CZPT Shaft Input
4. Output Configurations:
Single or Double Keyed CZPT Shaft Output
5. Main Options:  Backstop
Forced Lubrication Oil Pump
Cooling Fan, Cooling Coils

Features:

1. Optional welding steel plate gear box
2. High quality alloy steel helical gears, carburizing, quenching, grinding, large load capacity
3. Optimized design, interchangeable spare parts
4. High efficiency, high reliability, long service life, low noise
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
6. A variety of shaft configurations: single or double input and output shaft in 1 side or 2 sides
7. Optional backstop and lengthening output shafts

 

Packaging & Shipping

 

Company Profile

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Type: Planetary Gear Box
Certificate: CCC CE
Logo: Support Custom
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

helical gearbox

The Advantages of Using a Cyclone Gearbox

Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.

Transmission ratio

Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

Compressive force

Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

Rotational direction

Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

Design

Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

Sizing and selection

Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
China high quality Reduction Gear Drive Zdy/Zly/Zsy/Zfy Seires Helical Electric Gearbox   cycloidal gearboxesChina high quality Reduction Gear Drive Zdy/Zly/Zsy/Zfy Seires Helical Electric Gearbox   cycloidal gearboxes
editor by CX 2023-06-05

China Cycloidal Good Service gear speed reducer reduction Gearhead electric motor Planetary Gearbox manufacturer

Item Description

Model Assortment

 

ZD Leader has a vast selection of micro motor creation lines in the sector, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and many others. Through technological innovation and customization, we assist you generate excellent software systems and supply adaptable answers for numerous industrial automation circumstances.

• Design Choice
Our professional revenue representive and specialized group will pick the proper product and transmission answers for your usage depend on your distinct parameters.

• Drawing Request

If you require a lot more item parameters, catalogues, CAD or 3D drawings, make sure you make contact with us.
 

• On Your Require

We can modify normal products or customize them to fulfill your specific demands.

Thorough Photos

Merchandise Parameters

Other Relevant Merchandise

Simply click below to uncover what you are looking for:

Organization Profile

 

FAQ

Q: What’re your primary products?
A: We at the moment produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Gear Box and so on. You can examine the requirements for above motors on our web site and you can e mail us to recommend essential motors per your specification as well.

Q: How to decide on a ideal motor?
A:If you have motor images or drawings to present us, or you have in depth specs like voltage, speed, torque, motor dimensions, functioning manner of the motor, necessary life time and noise stage and many others, you should do not wait to permit us know, then we can recommend suitable motor per your ask for accordingly.

Q: Do you have a personalized support for your normal motors?
A: Of course, we can personalize per your request for the voltage, velocity, torque and shaft dimension/form. If you require extra wires/cables soldered on the terminal or require to include connectors, or capacitors or EMC we can make it too.

Q: Do you have an person style support for motors?
A: Of course, we would like to style motors independently for our consumers, but it may possibly need to have some mold establishing price and layout demand.

Q: What is your lead time?
A: Normally speaking, our regular standard product will want 15-30days, a bit for a longer time for personalized products. But we are extremely flexible on the guide time, it will count on the specific orders.


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

###

Customization:
Available

|



/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

###

Customization:
Available

|


The Basics of a Cyclone Gearbox

Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.helical gearbox

Involute gear tooth profile

Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

Rotation on the inside of the reference pitch circle of the pins

Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.helical gearbox

Transmission ratio

Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

Vibration reduction

Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.helical gearbox

Comparison with planetary gearboxes

Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
China Cycloidal Good Service gear speed reducer reduction Gearhead electric motor Planetary Gearbox     manufacturer China Cycloidal Good Service gear speed reducer reduction Gearhead electric motor Planetary Gearbox     manufacturer
editor by CX 2023-04-07

China XWD XLD BLD BWY Cyclo Cycloidal Pinwheel gearbox Gear Speed Reducer with electric motor for mixer supplier

Warranty: 1 calendar year
Relevant Industries: Production Plant, Food & Beverage Manufacturing unit, Building works , Power & Mining, Other, Cyclo Cycloidal Pinwheel gearbox Gear Speed Minimize
Tailored assistance: OEM, ODM, Cyclo Cycloidal Pinwheel gearbox Gear Velocity Lessen
Gearing Arrangement: Cycloidal
Output Torque: 375~519520Nm(custom-made)
Enter Velocity: 6MM equipment bearings this sort of as raise ,transportation,mine,metallurgy,petrolchemical,texitile,prention,lightindustry,pharmacy,foods,forage,foods machinery,ect.

Attribute:

  • one. Massive Volecity- Minimizing Ratio:Ratio of single-stage pace-decreasing is 1/eleven-1/87 Ratio of double phase pace-minimizing is 1/112-1/5133Ratio of three-phase velocity-minimizing is 1/2057-1/446571more-stages can be mixed according to the necessity.
  • two. High driving efficiency:Due to adopting rolling engagement in slipping-in part, the driving performance can attain previously mentioned ninety%.
  • 3. Small in measurement, light excess weight: with compacted composition,little size and gentle weight. Because of to adopting the theory of world driving so that the enter and output shaft in the same axis which will built-in with the motor.
  • 4. Prolonged services lifestyle: Has excellent resistance to abrasion simply because the major driving engaging parts are made of bearing steel and applying rolling friction.
  • 5. Steady working: for most driving procedure, we adopt multi-teeth falling-in. Then the running will be stable with low noise.
  • six. Hassle-free dismounting:realistic composition and style.
  • seven. Sturdy overloading ability,anti-compact,ideal for usually start and double-facet rotation.

  • Specification BWD XWD Collection:
    (please get in touch with us for far more sorts & model)
    Mounting Diamensions

    Model assortment:
    Intently using the ideal reduction ratio.
    Reduction ratio = servo motor velocity / reducer output shaft pace
    Torque calculation: Torque calculation is very critical for the existence of reducer, and pay out attention to whether or not the highest torque price (TP) of acceleration exceeds the optimum load torque of the reducer.
    The relevant power is usually the relevant power of the servo designs on the market place, the applicability of the reducer is quite high, the working coefficient can be managed previously mentioned 1.2, but the selection can also be primarily based on their own wants to choose.XWD XLD BLD BWY Cyclo Cycloidal Pinwheel gearbox Equipment Velocity Reducer with electrical motor for mixer.

    Driven devices
    Squander water remedyThickeners,filter presses,flocculation apparata,aerators,raking gear,mixed longitudinal and rotary rakes,pre-thickeners,screw pumps,drinking water turbines,centrifugal pumpsDredgersBucket conveyors, dumping gadgets, carterpillar travelling gears, bucket wheel excavators as decide up, bucket wheel excavator for primitive material, cutter head, Custom 38 3mm 8mm Metal Aluminum Break up Set Screw Clamp Lock Threaded Shaft Collar traversing gears
    Chemical marketPlate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifugesSteel doing work millsplate tilters, ingot pushers, winding devices, cooling bed transfer frames, roller straigheners, desk continuous intermittent, roller tables reversing tube mills, shears continuous, casting motorists, reversing CZPT mills
    Metal doing work millsReversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drivesConveyorsBucket conveyors, hauling winches, hoists, belt conveyors, very good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
    Frequency convertersReciprocating compressors
    CranesSlewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranesCooling towersCooling tower enthusiasts, blowers axial and radial
    Cane sugar manufacturingCane knives, cane millsBeet sugar productionBeet cossettes macerators, extraction vegetation, mechanical fridges, juice boilers, sugar beet washing devices, sugar beet cutter
    Paper devicesPulper drivesCablewaysMaterial ropeways, ongoing ropeway
    Cement businessConcrete mixer, Pump Bearing Price tag Listing Deep Groove Ball Bearing 6316 breaker, rotary kilns, tube mills, separators, roll crushers
    Engineering

    Reducer is a mechanical transmission in several fields of the national economic system. The solution types covered by the industry consist of all varieties of gear reducer, planetary equipment reducer and worm reducer, as well as different particular transmission products this sort of as speed growing gadget, velocity manage Devices, including different types of versatile transmission units, this sort of as compound transmission. Products and providers in the discipline of metallurgy, nonferrous metals, coal, developing resources, ships, water conservancy, electrical energy, development equipment and petrochemical industries.

    Chinese gearbox sector has a heritage of virtually 40 years. In all fields of countrywide financial system and national defense industry, gearbox products have a broad variety of purposes. Food gentle market, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental safety equipment, digital appliances, road construction machinery, h2o conservancy machinery, chemical equipment, mining equipment, conveyor machinery, building supplies equipment, rubber machinery, petroleum machinery and other industries have powerful desire of Reducer goods.XWD XLD BLD BWY Cyclo Cycloidal Pinwheel gearbox Gear Speed Reducer with electric powered motor for mixer.

    Packaging & Transport
    Company Information Started in 1995, HangZhou Boji Power machinery Co.,Ltd has 22 a long time of reducer production expertise and credibility. The business has professional engineer staff, innovative technology generation and competent staff, with situated in HangZhou of ZheJiang province which has strong industrial foundation and designed transportation.

    FAQ 1.Q:Are you the manufacturing facility or trading organization?
    A:We are the professional Manufacturing facility with 22 a long time of experience.

    two.Q:Can you customise in accordance to our requirements?
    A:Of course, we can style nonstandard merchandise according to customer’s drawing and sample.

    three.Q:How long is the shipping day?
    A:10-twenty working days.

    4.Q:In which is your factory?
    A:We are in HangZhou of ZheJiang Province, you can get listed here by substantial pace practice or fly to HangZhou.
    Welcome to visit us!

    How to Select a Gearbox

    When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
    gearbox

    Function

    The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
    The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
    A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
    In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

    Purpose

    A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
    Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
    Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
    When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
    gearbox

    Application

    When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
    China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
    A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
    The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

    Material

    When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
    The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
    In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
    The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
    gearbox

    Manufacturing

    The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
    The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
    Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
    The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

    China XWD XLD BLD BWY Cyclo Cycloidal Pinwheel gearbox Gear Speed Reducer with electric motor for mixer     supplier China XWD XLD BLD BWY Cyclo Cycloidal Pinwheel gearbox Gear Speed Reducer with electric motor for mixer     supplier
    editor by czh 2023-02-17

    China New design Induction 1000w Ac Gearbox China Speed Reducer For Electric Motor 135kw with high quality automatic gearbox

    Warranty: 1 calendar year, 1 Yr
    Applicable Industries: Producing Plant, Equipment Repair Retailers, Farms, Vitality & Mining
    Bodyweight (KG): 50 KG
    Customized assist: OEM, ODM, OBM
    Gearing Arrangement: Helical / Cycloidal
    Output Torque: top to 37000NM
    Enter Pace: 500/750/1000/1500/3000rpm
    Output Speed: .5-2000rpm
    Product identify: CZPT transmission gearbox/ reducer for one extruder
    Mounting Placement: Horizontal (foot Mounted)
    Coloration: Blue/ As your ask for
    Application: Equipment Resource
    Material: Forged Iron
    Variety: CZPT sequence plastic extruder gearbox
    Certificate: ISO9001
    Product: ZLYJ112/133/146/173/two hundred/225/250/280/315/330/375/420/450/560/630
    Ratio: 8/ten/twelve.5/fourteen/16/eighteen/20
    Packaging Details: Modest size: common export packing (carton and pallet) Scorching Sale 1KW 220v 3000rpm AC servo motor with driver
    Big dimension: fumigated wooden carton or non-wood packing material carton
    Port: ZheJiang or HangZhou

    Specification CZPT series speed reducer is substantial precision challenging teeth surfac transmission part with push stand designed for plastic screw extruder. The design of item adapts all specialized restrictions stipulated in JB/T9571-1999It function that gear and areas of haltare made from large toughness alloy metal. The gear is manufactured by way of various processing systems these kinds of as carburizing, quench.ing, tooth grinding, etc. The accuracy of equipment is the quality of GB10095-88.6. The hardness of teeth floor reaches HRC54-sixty two. AT the front conclude of hollow output shaft, t is equipped with tremendous thrust bean earing.o seal and so on, adapt domestic quali.ing to withstand the operating recoil. The primary regular parts, this kind of as fed products. As ask for. t can also be geared up with importedproducts. It festures compact, OEM Tailored CNC machining aluminum turning fittings Stainless metal machining areas large recognized capacity. steady transmission, reduced sound, substantial effectiveness, and so on. The residence of item sreached global advanced amount and can replace the exact same imported goods.The specification and transmission ratio in the series products arecommon date of customers. When deciding on, consumers can com-pareactual transmission torque of screw with the permitted output torque detailed in desk 2. (the torque in the desk has deemed functioning condion co-productive and safe co-productive, it might bechosen in 1: 1directly )and might choose with the output torque asbase. If it need to have to be geared up with rubber extruder, the rubber extruder has much better impact pressure than plastic extruder. Make sure you supply detailded specialized parameters and seek advice from the create-ment section of our business and then determine the model to be selected

    Specification
    TypeZLYJ sequence plastic extruder gearbox
    Material Cast Iron
    ColorAs your ask for
    ModelZLYJ112/133/146/173/200/225/250/280/315/330/375/420/450/560/630
    Input velocity1500/1200/1000/750/600
    Ratio8/ten/12.5/14/sixteen/18/20
    Screw diameter35/forty five/fifty/fifty five/sixty five/seventy five/90/a hundred/one hundred and five/110/one hundred twenty/a hundred thirty/150/a hundred and sixty/165
    Spare partcoller, 8000 collection cycloidal equipment box velocity reducer equipment variator transmission electric worm equipment screw jack value oil pump
    Related product Firm Introduction Packing & Shipping

    The Different Types of Gearboxes

    There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
    gearbox

    Planetary gearbox

    Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
    Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
    The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
    Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
    A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
    gearbox

    Worm reduction gearbox

    The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
    Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
    The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
    The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
    Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

    Shaft-mounted gearbox

    Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
    Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
    The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
    Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
    gearbox

    1 speed gearbox

    CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
    With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
    The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
    In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
    Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

    China New design Induction 1000w Ac Gearbox China Speed Reducer For Electric Motor 135kw with high quality     automatic gearbox	China New design Induction 1000w Ac Gearbox China Speed Reducer For Electric Motor 135kw with high quality     automatic gearbox
    editor by czh 2023-02-17

    China Low Noise Precision Servo Gearbox Spur Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Planetary Gearbox components of gearbox

    Error:获取返回内容失败,
    Your session has expired. Please reauthenticate.

    Types of Gearboxes Used in Wind Turbines

    Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
    gearbox

    Coaxial helical gearbox

    The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
    The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
    The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
    The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
    Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
    gearbox

    Worm reduction gearbox

    As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
    The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
    The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
    The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
    The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

    Stainless steel gearbox

    Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
    Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
    Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
    Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
    gearbox

    1 speed gearbox

    Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
    The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
    Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
    As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

    China Low Noise Precision Servo Gearbox Spur Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Planetary Gearbox     components of gearbox	China Low Noise Precision Servo Gearbox Spur Bevel Cycloidal Gear Planetary Speed Reducer Electric Motor Reductor Planetary Gearbox     components of gearbox
    editor by czh 2023-02-17

    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox cycloidal drive gearbox

    Solution Description

    Product Description:

    1. Flexspline is a hollow flanging common cylinder structure.

    two. There is a massive-diameter hollow shaft gap in the middle of the cam of the wave generator. The inner style of the reducer has a assistance bearing.

    3. It has a totally sealed construction and is easy to put in. It is very suited for instances the place the wire needs to be threaded from the center of the reducer.
     

    Advantages:
    1. Higher precision,substantial torque
    two. Dedicated technological staff can be on-the-go to supply design and style options
    three. Manufacturing facility direct income good workmanship resilient high quality assurance
    4. Solution good quality concerns have a one-year warranty time, can be returned for replacement or fix

    Organization profile:

     

    HangZhou CZPT Technologies Co., Ltd. recognized in 2014, is fully commited to the R & D plant of substantial-precision transmission components. At current, the annual creation capacity can get to 45000 sets of harmonic reducers. We firmly think in good quality very first. All hyperlinks from uncooked materials to completed merchandise are strictly supervised and controlled, which supplies a reliable basis for merchandise quality. Our goods are marketed all more than the country and abroad.

    The harmonic reducer and other high-precision transmission parts have been independently designed by the business. Our company spends 20% of its revenue every single yr on the research and improvement of new technologies in the sector. There are 5 individuals in R & D.

    Our gain is as below:

    one.7 years of marketing encounter

    2. 5-individual R & D group to supply you with specialized support

    three. It is bought at residence and abroad and exported to Turkey and Eire

    four. The solution top quality is certain with a one particular-12 months guarantee

    5. Merchandise can be customized

    Energy factory:

    Our plant has an total campus The variety of workshops is about three hundred Whether it’s from the creation of raw components and the procurement of uncooked supplies to the inspection of concluded products, we are doing it ourselves. There is a full generation system

    HST-III Parameter:

    Model Speed ratio Enter the rated torque at 2000r/min Allowed CZPT torque at start off end The allowable highest of the typical load torque Maximum torque is permitted in an immediate Allow the greatest pace to be entered Regular input velocity is authorized Back hole layout life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 six.2 .six twenty.seven 2.one 7.9 .7 forty.3 4.1 7000 3000 ≤30 10000
    80 9 .nine 27 two.seven 12.7 1.three 54.1 5.five
    100 9 .nine 32 3.three 12.seven 1.three sixty two.one six.three
    17 50 eighteen.4 1.nine 39 four 29.nine three eighty.5 eight.2 6500 3000 ≤30 15000
    80 25.3 2.six 49.five 5 31 3.two 100.1 ten.two
    one hundred 27.six two.8 62 six.three forty five 4.six 124.two 12.seven
    20 fifty 28.eight 2.9 sixty four.4 6.six 39 4 112.7 11.5 5600 3000 ≤30 15000
    80 39.1 four 85 eight.8 54 5.five 146.1 fourteen.9
    100 46 four.seven 94.three nine.six fifty six 5.8 169.one seventeen.two
    120 forty six 4.7 100 10.2 56 five.8 169.1 17.2
    160 46 four.seven one hundred 10.2 fifty six 5.eight 169.1 17.two
    25 50 forty four.9 four.6 113 eleven.five sixty three 6.5 213.9 21.eight 4800 3000 ≤30 15000
    eighty seventy two.five seven.4 158 16.1 a hundred ten.2 293.3 29.9
    100 77.1 7.9 181 18.four 124 12.seven 326.6 33.three
    one hundred twenty 77.one 7.nine 192 19.six 124 12.7 349.six 35.6
    32 fifty 87.4 8.nine 248 25.3 124 twelve.seven 439 forty four.eight 4000 3000 ≤30 15000
    eighty one hundred thirty five.seven thirteen.eight 350 35.six 192 19.6 653 sixty six.six
    one hundred 157.6 sixteen.1 383 39.one 248 twenty five.3 744 seventy five.9
    40 100 308 37.2 660 sixty seven 432 44 1232 126.seven 4000 3000 ≤30 15000

    HSG Parameter:

    Model Speed ratio Enter the rated torque at 2000r/min Allowed CZPT torque at commence end The allowable greatest of the average load torque Maximum torque is allowed in an instantaneous Allow the greatest speed to be entered Average input pace is permitted Back again hole design and style daily life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 seven .seven 23 2.3 nine .9 46 4.7 14000 8500 ≤20 15000
    80 10 1 thirty 3.one fourteen one.4 sixty one six.two
    one hundred 10 one 36 three.7 14 one.four 70 seven.two
    17 50 21 two.1 forty four four.five 34 three.4 91 9 10000 7300 ≤20 20000
    80 29 two.9 fifty six 5.7 35 three.six 113 12
    100 31 three.2 70 seven.two 51 5.2 143 15
    20 50 33 three.three seventy three 7.four 44 4.five 127 thirteen 10000 6500 ≤20 20000
    eighty forty four four.five 96 nine.8 sixty one six.two 165 seventeen
    one hundred 52 5.three 107 ten.9 64 six.5 191 twenty
    a hundred and twenty 52 5.three 113 eleven.five sixty four six.five 191 20
    160 52 5.3 120 12.2 64 6.five 191 20
    25 50 51 five.2 127 thirteen seventy two 7.3 242 twenty five 7500 5600 ≤20 20000
    80 eighty two eight.4 178 18 113 twelve 332 34
    a hundred 87 eight.nine 204 21 a hundred and forty fourteen 369 38
    one hundred twenty 87 8.nine 217 22 140 14 395 40
    32 50 99 10 281 29 one hundred forty fourteen 497 fifty one 7000 4800 ≤20 20000
    eighty 153 sixteen 395 40 217 22 738 75
    100 178 18 433 forty four 281 29 841 86
    forty 100 345 35 738 seventy five 484 49 1400 143 5600 4000 ≤20 20000

    Exhibitions:
    Software case:

    FQA:
    Q: What must I provide when I pick a gearbox/speed reducer?
    A: The ideal way is to offer the motor drawing with parameters. Our engineer will examine and suggest the most suited gearbox product for your reference.
    Or you can also give the under specification as nicely:
    1) Sort, design, and torque.
    2) Ratio or output speed
    three) Functioning issue and link method
    four) Quality and mounted device name
    five) Enter mode and input speed
    6) Motor brand name model or flange and motor shaft dimension

    US $290-500
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery, Hst-I
    Hardness: Hardened Tooth Surface
    Installation: 90 Degree
    Layout: Coaxial
    Gear Shape: Cylindrical Gear
    Step: Single-Step

    ###

    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 10000
    80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
    100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
    17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
    80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
    100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
    20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
    80 39.1 4 85 8.8 54 5.5 146.1 14.9
    100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
    120 46 4.7 100 10.2 56 5.8 169.1 17.2
    160 46 4.7 100 10.2 56 5.8 169.1 17.2
    25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
    80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
    100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
    120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
    32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
    80 135.7 13.8 350 35.6 192 19.6 653 66.6
    100 157.6 16.1 383 39.1 248 25.3 744 75.9
    40 100 308 37.2 660 67 432 44 1232 126.7 4000 3000 ≤30 15000

    ###

    Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 7 0.7 23 2.3 9 0.9 46 4.7 14000 8500 ≤20 15000
    80 10 1 30 3.1 14 1.4 61 6.2
    100 10 1 36 3.7 14 1.4 70 7.2
    17 50 21 2.1 44 4.5 34 3.4 91 9 10000 7300 ≤20 20000
    80 29 2.9 56 5.7 35 3.6 113 12
    100 31 3.2 70 7.2 51 5.2 143 15
    20 50 33 3.3 73 7.4 44 4.5 127 13 10000 6500 ≤20 20000
    80 44 4.5 96 9.8 61 6.2 165 17
    100 52 5.3 107 10.9 64 6.5 191 20
    120 52 5.3 113 11.5 64 6.5 191 20
    160 52 5.3 120 12.2 64 6.5 191 20
    25 50 51 5.2 127 13 72 7.3 242 25 7500 5600 ≤20 20000
    80 82 8.4 178 18 113 12 332 34
    100 87 8.9 204 21 140 14 369 38
    120 87 8.9 217 22 140 14 395 40
    32 50 99 10 281 29 140 14 497 51 7000 4800 ≤20 20000
    80 153 16 395 40 217 22 738 75
    100 178 18 433 44 281 29 841 86
    40 100 345 35 738 75 484 49 1400 143 5600 4000 ≤20 20000
    US $290-500
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery, Agricultural Machinery, Hst-I
    Hardness: Hardened Tooth Surface
    Installation: 90 Degree
    Layout: Coaxial
    Gear Shape: Cylindrical Gear
    Step: Single-Step

    ###

    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 10000
    80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
    100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
    17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
    80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
    100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
    20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
    80 39.1 4 85 8.8 54 5.5 146.1 14.9
    100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
    120 46 4.7 100 10.2 56 5.8 169.1 17.2
    160 46 4.7 100 10.2 56 5.8 169.1 17.2
    25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
    80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
    100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
    120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
    32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
    80 135.7 13.8 350 35.6 192 19.6 653 66.6
    100 157.6 16.1 383 39.1 248 25.3 744 75.9
    40 100 308 37.2 660 67 432 44 1232 126.7 4000 3000 ≤30 15000

    ###

    Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
    NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
    14 50 7 0.7 23 2.3 9 0.9 46 4.7 14000 8500 ≤20 15000
    80 10 1 30 3.1 14 1.4 61 6.2
    100 10 1 36 3.7 14 1.4 70 7.2
    17 50 21 2.1 44 4.5 34 3.4 91 9 10000 7300 ≤20 20000
    80 29 2.9 56 5.7 35 3.6 113 12
    100 31 3.2 70 7.2 51 5.2 143 15
    20 50 33 3.3 73 7.4 44 4.5 127 13 10000 6500 ≤20 20000
    80 44 4.5 96 9.8 61 6.2 165 17
    100 52 5.3 107 10.9 64 6.5 191 20
    120 52 5.3 113 11.5 64 6.5 191 20
    160 52 5.3 120 12.2 64 6.5 191 20
    25 50 51 5.2 127 13 72 7.3 242 25 7500 5600 ≤20 20000
    80 82 8.4 178 18 113 12 332 34
    100 87 8.9 204 21 140 14 369 38
    120 87 8.9 217 22 140 14 395 40
    32 50 99 10 281 29 140 14 497 51 7000 4800 ≤20 20000
    80 153 16 395 40 217 22 738 75
    100 178 18 433 44 281 29 841 86
    40 100 345 35 738 75 484 49 1400 143 5600 4000 ≤20 20000

    The Basics of a Cyclone Gearbox

    Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.helical gearbox

    Involute gear tooth profile

    Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
    Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
    When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
    The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
    Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
    Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
    Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

    Rotation on the inside of the reference pitch circle of the pins

    Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
    A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
    A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
    The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
    The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
    When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.helical gearbox

    Transmission ratio

    Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
    A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
    A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
    The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
    The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

    Vibration reduction

    Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
    A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
    A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
    The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
    However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
    A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
    The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
    To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.helical gearbox

    Comparison with planetary gearboxes

    Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
    – The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
    – The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
    – The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
    – The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
    – The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
    – The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
    – The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     cycloidal drive gearboxChina Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     cycloidal drive gearbox
    editor by czh 2023-01-14

    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox differential gearbox

    Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining
    Gearing Arrangement: Harmonic
    Output Torque: 200N
    Input Speed: 3000
    Output Speed: 60
    Application: Robotics;Medical;Defense;Aerospace;Machine Tool
    Certificate: ISO9001
    Ratio: 5-100
    Largest Input Rotation Speed: 7000 r/min
    Allowed Average Rotation Speed: 3500 r/min
    Product name: Harmonic Drive Gear Motor Box Speed Reducer
    Design Life: >10000 hour
    Keyword: Harmonic Gear Speed Reducer Transmission Gearbox
    Type: Harmonic Drive Robot
    Gears Style: SPIRAL BEVEL GEAR

    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission GearboxYou Must Know Before Order Dear Customers, Thanks for visiting our website and product. In order to have a better understanding of our product ,
    please allow us to remind you with following two tips :

  • (1) We set up the price based on different quantity , please contact our sales with your estimated order quantity so we can quote you accordingly .
  • (2) The above price is not shipping included , please tell us your delivery address for shipping cost quote if you don’t have your own carrier or forwarder.
  • Contact Supplier Get More Detail
    Just “Click” Here

    (Class A) Standards:

  • 01. super long lifeThe precision life of ultimate load is more than 4 times that of famous foreign brands.
  • 02. ultra-high precisionUltra low back clearance <10Arcsec, transmission error s30Arcsec.
  • 03. high efficiency driveHigh efficiency transmission, more than 10% than foreign counterparts.
  • 04. super bearingThe ultimate load capacity is more than 30% higher than that of the counterparts.
  • Technical Characteristics:

  • 1. Large deceleration ratioA high deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can realize high reduction ratio device.
  • 2. Small gear clearanceThe Drive, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
  • 3. High precisionMultiple teeth are engaged at the same time, and there are 2 gears engaged with 180 degree symmetry. Therefore, the influence of tooth pitch error and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation precision reach a very high level.
  • 4. Less parts, easy installationThe 3 basic components achieve a high deceleration ratio, and they are all on the same axis, so the kit is easy to install and simple to shape.
  • 5. Small in size and light in weightCompared with the previous gear device, the volume is 1/3, the weight is 1/2, but can obtain the same torque capacity and reduction ratio, achieving small lightweight.
  • 6 High torque capacityFlexible wheel material USES special steel with high fatigue strength.Different from ordinary transmission device, the number of teeth meshing accounts for about 30% of the total number of teeth. Moreover, it is in contact with the surface, so that the pressure borne by each gear is reduced and high torque capacity can be obtained.
  • 7 High efficiencyThe sliding of gear meshing parts is very small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of driving motor can be realized.
  • 8. Low noiseThe gear meshing cycle speed is low, the transmission movement force balance, therefore the operation is quiet, and the vibration is very small.
  • Model Gear ratio Input 2000r/min rated torque Start/Stop Time Allowed Largest Torque Average Largest Torque Allowed Moment Allowed Largest Torque Largest Input Rotation Speed Allowed Average Rotation Speed Arc Sec Design Life
    Nm Nm Nm Nm r/min r/min Hour
    14 50 5.4 18 6.9 35 7500 3500 ≤30 >10000
    80 7.8 23 11 47 ≤30 >10000
    100 7.8 28 11 54 ≤30 >10000
    17 50 16 34 26 70 7000 3500 ≤30 >10000
    80 22 43 27 87 ≤30 >10000
    100 24 54 39 110 ≤30 >10000
    20 50 25 56 34 98 6000 3500 ≤30 >10000
    80 34 74 47 127 ≤30 >10000
    100 40 82 49 147 ≤30 >10000
    120 40 87 49 147 ≤30 >10000
    25 50 39 98 55 186 5500 3500 ≤30 >10000
    80 63 137 87 355 ≤30 >10000
    100 67 157 108 284 ≤30 >10000
    120 67 167 108 304 ≤30 >10000
    32 50 76 216 108 382 5000 3500 ≤30 >10000
    80 118 304 167 568 ≤30 >10000
    100 137 333 216 647 ≤30 >10000
    120 137 353 216 686 ≤30 >10000

    You can select models by yourself according to the catalog of Harmonic Drive.
    And we will quote and send the 2D and 3D drawings to you for confirming.
    Just Click here,
    Contact Supplier,Get Catalog

    Our Services

  • Pro-Sale Service: 1. Good Quality / Factory Price / Quick Response Reliable Service, is our working faith. 2. Professional and High efficient foreign sale- team, Reply your Alibaba inquiry and trade massages in 6 working hours, you can totally believe our service.
  • Middle-Sale Service: 1. Checking the most suitable shipping ways for customers. 2. Testing quality again before sending goods. 3. Sending the tracking numberbil of loading. and update the situations of the goods customers receive the goods
  • After-Sale Service: 1. We are very glad that customer give us some suggestion for price and products. 2. If have any question, please contact with us freely by E-mail or Telephone for more details.
  • Company Information
    Ant Automation Equipment (HangZhou) Co., Ltd. is a high-tech enterprise specializing in the research and development, production, sales and service of industrial automation equipment. The company introduced advanced technology from developed countries and combined with its many years of industry experience, developed and developed a series of industrial automation control products. The current product line has covered robots arm, harmonic reducers, servo motors, and industrial control systems. Users are involved in food, pharmaceutical and other industries.
    The company has established a huge sales and service network in China to provide our customers with timely and thoughtful services.

    If you need any favorable or fast shipping Welcome to contact us

    FAQQ:Do you produce the harmonic drives by yourself?
    Yes,we have the professional harmonic drive factory in Shengzhen China.welcome you to our factory to have a visit.

    Q:What’s the general delivery time?
    The delivery time for Harmonic Drive as standard drawing is 7-15 working days.If you need to modify the drawing,we will recheck the new delivery time for you.

    Q:Could you manufacture products as the modified drawing or the drawing from clients?
    Yes.Clients can supply your drawings of harmonic drive to us or modify the standard drawing directly.We will do evaluations for you.

    Q:Could you recommend models of harmonic drive for clients?
    Yes,it’s our honor to recommend models for you if need.Just pls send your robot load,your motor power,your request ratio and so on.

    Q:Do you have professional technology team?
    Yes,our technicians are all professional.They can help you to solve different technology questions.If any questions about harmonic drive,pls feel free to contact with us.

    Q:Do you have catalog of harmonic drive to select?
    Yes,we have.You can select models by yourself according to the catalog of Harmonic Drive.And we will quote and send the 2D and 3D drawings to you for confirming.

    Q:How about your accuracy?
    Our accuracy is 0.5 arc/min.

    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox
    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox
    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox

    Types of Vehicle Gearboxes

    In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
    gearbox

    planetary gearbox

    A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
    The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
    Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
    When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

    Straight bevel helical gearbox

    The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
    The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
    In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
    Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
    gearbox

    Coaxial helical gearbox

    The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
    Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
    This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
    Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

    Skew bevel helical gearbox

    A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
    Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
    To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
    The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
    gearbox

    Extruder helical gearbox

    An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
    CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
    Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
    In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     differential gearbox	China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     differential gearbox
    editor by czh

    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox supplier

    Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining
    Gearing Arrangement: Harmonic
    Output Torque: 200N
    Input Speed: 3000
    Output Speed: 60
    Application: Robotics;Medical;Defense;Aerospace;Machine Tool
    Certificate: ISO9001
    Ratio: 5-100
    Largest Input Rotation Speed: 7000 r/min
    Allowed Average Rotation Speed: 3500 r/min
    Product name: Harmonic Drive Gear Motor Box Speed Reducer
    Design Life: >10000 hour
    Keyword: Harmonic Gear Speed Reducer Transmission Gearbox
    Type: Harmonic Drive Robot
    Gears Style: SPIRAL BEVEL GEAR

    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission GearboxYou Must Know Before Order Dear Customers, Thanks for visiting our website and product. In order to have a better understanding of our product ,
    please allow us to remind you with following two tips :

  • (1) We set up the price based on different quantity , please contact our sales with your estimated order quantity so we can quote you accordingly .
  • (2) The above price is not shipping included , please tell us your delivery address for shipping cost quote if you don’t have your own carrier or forwarder.
  • Contact Supplier Get More Detail
    Just “Click” Here

    (Class A) Standards:

  • 01. super long lifeThe precision life of ultimate load is more than 4 times that of famous foreign brands.
  • 02. ultra-high precisionUltra low back clearance <10Arcsec, transmission error s30Arcsec.
  • 03. high efficiency driveHigh efficiency transmission, more than 10% than foreign counterparts.
  • 04. super bearingThe ultimate load capacity is more than 30% higher than that of the counterparts.
  • Technical Characteristics:

  • 1. Large deceleration ratioA high deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can realize high reduction ratio device.
  • 2. Small gear clearanceThe Drive, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
  • 3. High precisionMultiple teeth are engaged at the same time, and there are 2 gears engaged with 180 degree symmetry. Therefore, the influence of tooth pitch error and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation precision reach a very high level.
  • 4. Less parts, easy installationThe 3 basic components achieve a high deceleration ratio, and they are all on the same axis, so the kit is easy to install and simple to shape.
  • 5. Small in size and light in weightCompared with the previous gear device, the volume is 1/3, the weight is 1/2, but can obtain the same torque capacity and reduction ratio, achieving small lightweight.
  • 6 High torque capacityFlexible wheel material USES special steel with high fatigue strength.Different from ordinary transmission device, the number of teeth meshing accounts for about 30% of the total number of teeth. Moreover, it is in contact with the surface, so that the pressure borne by each gear is reduced and high torque capacity can be obtained.
  • 7 High efficiencyThe sliding of gear meshing parts is very small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of driving motor can be realized.
  • 8. Low noiseThe gear meshing cycle speed is low, the transmission movement force balance, therefore the operation is quiet, and the vibration is very small.
  • Model Gear ratio Input 2000r/min rated torque Start/Stop Time Allowed Largest Torque Average Largest Torque Allowed Moment Allowed Largest Torque Largest Input Rotation Speed Allowed Average Rotation Speed Arc Sec Design Life
    Nm Nm Nm Nm r/min r/min Hour
    14 50 5.4 18 6.9 35 7500 3500 ≤30 >10000
    80 7.8 23 11 47 ≤30 >10000
    100 7.8 28 11 54 ≤30 >10000
    17 50 16 34 26 70 7000 3500 ≤30 >10000
    80 22 43 27 87 ≤30 >10000
    100 24 54 39 110 ≤30 >10000
    20 50 25 56 34 98 6000 3500 ≤30 >10000
    80 34 74 47 127 ≤30 >10000
    100 40 82 49 147 ≤30 >10000
    120 40 87 49 147 ≤30 >10000
    25 50 39 98 55 186 5500 3500 ≤30 >10000
    80 63 137 87 355 ≤30 >10000
    100 67 157 108 284 ≤30 >10000
    120 67 167 108 304 ≤30 >10000
    32 50 76 216 108 382 5000 3500 ≤30 >10000
    80 118 304 167 568 ≤30 >10000
    100 137 333 216 647 ≤30 >10000
    120 137 353 216 686 ≤30 >10000

    You can select models by yourself according to the catalog of Harmonic Drive.
    And we will quote and send the 2D and 3D drawings to you for confirming.
    Just Click here,
    Contact Supplier,Get Catalog

    Our Services

  • Pro-Sale Service: 1. Good Quality / Factory Price / Quick Response Reliable Service, is our working faith. 2. Professional and High efficient foreign sale- team, Reply your Alibaba inquiry and trade massages in 6 working hours, you can totally believe our service.
  • Middle-Sale Service: 1. Checking the most suitable shipping ways for customers. 2. Testing quality again before sending goods. 3. Sending the tracking numberbil of loading. and update the situations of the goods customers receive the goods
  • After-Sale Service: 1. We are very glad that customer give us some suggestion for price and products. 2. If have any question, please contact with us freely by E-mail or Telephone for more details.
  • Company Information
    Ant Automation Equipment (HangZhou) Co., Ltd. is a high-tech enterprise specializing in the research and development, production, sales and service of industrial automation equipment. The company introduced advanced technology from developed countries and combined with its many years of industry experience, developed and developed a series of industrial automation control products. The current product line has covered robots arm, harmonic reducers, servo motors, and industrial control systems. Users are involved in food, pharmaceutical and other industries.
    The company has established a huge sales and service network in China to provide our customers with timely and thoughtful services.

    If you need any favorable or fast shipping Welcome to contact us

    FAQQ:Do you produce the harmonic drives by yourself?
    Yes,we have the professional harmonic drive factory in Shengzhen China.welcome you to our factory to have a visit.

    Q:What’s the general delivery time?
    The delivery time for Harmonic Drive as standard drawing is 7-15 working days.If you need to modify the drawing,we will recheck the new delivery time for you.

    Q:Could you manufacture products as the modified drawing or the drawing from clients?
    Yes.Clients can supply your drawings of harmonic drive to us or modify the standard drawing directly.We will do evaluations for you.

    Q:Could you recommend models of harmonic drive for clients?
    Yes,it’s our honor to recommend models for you if need.Just pls send your robot load,your motor power,your request ratio and so on.

    Q:Do you have professional technology team?
    Yes,our technicians are all professional.They can help you to solve different technology questions.If any questions about harmonic drive,pls feel free to contact with us.

    Q:Do you have catalog of harmonic drive to select?
    Yes,we have.You can select models by yourself according to the catalog of Harmonic Drive.And we will quote and send the 2D and 3D drawings to you for confirming.

    Q:How about your accuracy?
    Our accuracy is 0.5 arc/min.

    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox
    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox
    Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox

    Types of Vehicle Gearboxes

    In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
    gearbox

    planetary gearbox

    A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
    The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
    Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
    When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

    Straight bevel helical gearbox

    The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
    The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
    In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
    Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
    gearbox

    Coaxial helical gearbox

    The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
    Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
    This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
    Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

    Skew bevel helical gearbox

    A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
    Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
    To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
    The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
    gearbox

    Extruder helical gearbox

    An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
    CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
    Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
    In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

    China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     supplier China Mini Electric Motor Cycloidal Helical Harmonic Gear Speed Reducer Transmission Gearbox     supplier
    editor by czh